Super-Strong Homemade Pulley

Super-Strong Homemade Pulley

Age: 8-12 Duration: 45 min Difficulty: Hard Tags: STEM Published: 2026-06-20

Build your own pulley system to discover how simple machines make lifting heavy objects much easier. You will learn about mechanical advantage and how redirecting force helps you move loads with less effort!

Tools

Materials

Safety

Steps

  1. Create the pulley wheels by taking the two plastic bottle caps and poking a hole exactly in the center of each using a skewer or scissors.
  2. Bottle Cap Skewer Poke hole Poke a small hole exactly in the center of each bottle cap
  3. Cut two pieces of cardboard (4x4 inches) and cut a circular hole in the center of each that is slightly larger than the diameter of the toilet paper roll.
  4. Cut hole Cardboard 4x4 inch Cut two cardboard squares and a center hole for the roll
  5. Slide a toilet paper roll into the cardboard hole and tape it securely to create a sturdy 'spool' shape.
  6. Cardboard TP Roll Slide & Tape Slide the roll into the cardboard hole and secure with tape
  7. Push a wooden skewer through the center of the toilet paper roll and attach the bottle caps to the ends of the skewer to keep the roll from sliding off.
  8. Push through Bottle Cap Bottle Cap TP Roll Push the skewer through the roll and add caps to the ends
  9. Repeat the process to create a second identical pulley wheel.
  10. Fix the first pulley to a stable point (like a door handle or a sturdy table edge) by tying the skewer or the cardboard support to the object using a piece of twine.
  11. Tie one end of the 10-foot string to the handle of your small basket or plastic cup.
  12. Tie knot Basket String Tie one end of the string securely to the basket handle
  13. Loop the string over the first (fixed) pulley.
  14. To create a 'movable pulley' for extra power, tie the other end of the string to the fixed support, then loop the string under the second pulley wheel, and finally bring the string back up and over the first pulley.
  15. Loop under Fixed point Movable pulley Loop the string under the second pulley and back up to the first
  16. Place your weights (coins or pebbles) into the basket.
  17. Add weights Basket Coins Place your weights (coins or pebbles) into the basket
  18. Pull down on the free end of the string and observe how the basket rises. Notice how it feels much lighter to lift than if you pulled the basket straight up!
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